STEPS FOR THE REALIZATION

3D drawing

Flexible foam cutting by numerical control machines

Spraying 1/2 layer of Cprime

Spraying 1/2 layer of Ccoat

Painting with water-based products

TECHNICAL FEATURES

Manufactured in Italy in high quality molded flexible foam (density 30 gr / lt at 50 gr / lt, standard density 40 gr / lt) PU skin colored with water-based coatings, in 20 standard colors and three special colors : pearled gold, pearled silver, pearled white.
On request they can be made of different colors chosen from Ral, NCS, Pantone.

Flexible foam features:
  • Density: 40 gr/lt +/-5% according to the request can be made with density from 30 to 50 gr/l
  • Indentation load deflection N +/- 15%: 220 N 25% – 270 N 40% – 500 N 65%
  • Compression strength: 40% kPa +/- 15%
  • Elastic yield % +/-10%: 53
  • KPa breaking load (min.): 160
  • CFC free
Ccoat coating features:
  • Resistant to 100,000 dry cycles of Martindale – No variation
  • Weather Resistant (UNI EN ISO 9142: 2004) – 10 cycles
  • 15 hours at a temperature of 40° C with a humidity of 90 +/ -2 +/-3%
  • The temperature is raised to -20 +/ -3° C in a time of 60 minutes and maintained for 2 hours
  • The temperature is raised to 70 +/-3° C and 50 +/-5% u.r. in a time of 60 minutes, and maintained for 4 hours
  • The temperature is raised to 40 +/- -3° in a time of 60 minutes
At the end of the test there is no flaws
  • Waterproof
  • Inert / odorless
  • Washable with detergent products
  • Repairable and renewable up to a certain level
  • Fire Resistance Class: BS 5852 / Ignition Source 1 & 2
  • UV resistant
Tests carried out on Red color:
  • heat resistance: 7 days at 70 ° C: no change
  • hydrolysis resistance: 7 days at 50 ° C and 90% humidity: no change
  • light resistance – sun test: 10 24-hour cycles: no change.
  • Stable color Pigments
  • Persistent matt color
  • Pleasant persistent feel
  • High resistance to moisture and solvents
  • NEP free
  • Resistant to normal cleaning products (alcohol, chanteclair, etc ..)
Complies with EN 71-3 for children’s toys
Product strength features made in Coat Flex
( Test realizzati ad esempio sulla poltrona Allegra )
  • General Safety Requirements – EN 581-1: 2006
    Passed
  • Static load on the seat / backrest – EN 1728: 2012 + AC: 2013
    Passed
  • Fatigue resistance of the seat / backrest – EN 1728: 2012 + AC: 2013
    Passed
  • Impact on the seat – EN 1728:2012 + AC: 2013
    Passed
The product complies to EN 581-2:2015, contract level